OUR PROCESS
We follow a strict 8 step process that ensures the quality of our work.
1. Receiving
Units are either collected by Modi or delivered to at our premises as per the customers preference. A receiving inspection, identification and verification procedure is undertaken.
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2. Pre-Cleaning
Heavy contaminants are removed prior to stripping.
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3. Stripping
Conducted by experienced, trained personnel in accordance with maintenance manuals.
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4. Cleaning
Thorough cleaning takes place using the following methods – Detergent Steam Cleaning, Centrifugal non-Corrosive, Hot Solvent (Magnus), Bead Blasting
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5. Inspection
In accordance with OEM acceptance criteria.
A full Failure Report for each unit together with a detailed itemized quote is then prepared and submitted to the customer for approval.
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6. Assembly
On approval of the quote we order the necessary parts. Simultaneously the repairable parts are taken to our in-house engineering division to commence repairs.
When the parts are received, we assemble in accordance with OEM standards
The Fully equipped workshop is a clean and controlled environment. The assemblers are fully trained experienced artisans.
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7. Testing
Dynamometer Testing:
We have a Transmission Dynamometer which simulates underground working conditions to ensure quality control.
The Tests that are conducted include tests for input and output torque, stall torque, input output speeds, temperature, clutch, lubrication and convertor pressures, Checking for oil leaks.
Axle Testing:
The units are run up to temperatures of 90 degrees before the following is checked- oil leaks, brake release pressure and cooling flow and pressure
8. Final Inspection & Dispatch
Units verified to satisfy QAP06 process control
Customer handling requirements satisfied
Correct delivery documents
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In house Engineering
Plus – we have an in-house engineering department to deliver faster service.
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